LASER-SWIPE© : SYSTÈME DE NETTOYAGE LASER MANUEL ET MOBILE
NETTOYAGE DE SURFACE À LA VITESSE DE LA LUMIÈRE
À une époque où le changement climatique et l'éco-efficacité n'ont jamais été aussi importants, le nettoyage au laser est la technologie du futur. Les lasers peuvent "tirer" la saleté, la peinture ou même les couches toxiques des surfaces sans produire de déchets secondaires, ce qui en fait une technique très respectueuse de l'environnement.
Le nettoyage au laser utilise une technologie intelligente dans ses processus d'utilisation. En un temps extrêmement court, une quantité importante d'énergie (sous forme de lumière) est insérée dans la surface à nettoyer. Ces faisceaux laser sont absorbés par la couche de pollution et réfléchis sur le substrat. Une couche de gaz généré à partir de la saleté évaporée est alors créée entre les deux couches, ce qui éjecte la contamination du substrat. Le laser « tire » efficacement la saleté de la surface.
Le nettoyage au laser sans contact est une alternative supérieure à de nombreuses technologies de nettoyage conventionnelles dans la fabrication et la maintenance industrielles. Le nettoyage au laser est non abrasif à la surface, respectueux de l'environnement et fonctionne à un coût de consommable presque négligeable. Pour les tâches de nettoyage industriel nécessitant une grande flexibilité ou l'utilisation de systèmes portables, nous avons développé différentes séries de systèmes de nettoyage laser portables et flexibles.
Les systèmes portables ne nécessitent qu'une alimentation électrique pour fonctionner. Les opérateurs peuvent être formés en 1/2 journée dans notre centre de formation en Belgique, sur site ou à distance. Le faisceau laser de nettoyage est émis par un effecteur d'extrémité portable de conception ergonomique qui permet une utilisation conforme à la norme CE à une ou deux mains. La conception élégante et légère permet un fonctionnement confortable pendant des heures. Les paramètres de nettoyage sont sélectionnés en quelques secondes à l'aide d'une IHM intuitive sur l'interface de l'écran tactile.
Le nettoyage au laser est la technologie de nettoyage de précision de surface la plus récente, la plus rapide et la plus avancée.
La haute efficacité énergétique et la haute température instantanée du laser sont utilisées pour produire un effet de type explosion sur la surface du produit, et les impuretés et les matériaux qui doivent être éliminés de la surface sont grattés et évaporés pour obtenir ce résultat de surface nettoyée de haute qualité.
Les systèmes de nettoyage de surface au laser offrent de nombreux avantages
Tout le monde recherche des méthodes de nettoyage plus propres et non invasives
Il existe une variété de méthodes de nettoyage dans l'industrie de nettoyage traditionnelle, telles que les méthodes chimiques et mécaniques. Maintenant, la protection de l'environnement et la sensibilisation à la sécurité augmentent considérablement, les lois et réglementations en matière de protection de l'environnement deviennent de plus en plus strictes, de sorte que les méthodes chimiques disponibles dans ce domaine deviennent moins nombreuses. Tout le monde recherche des méthodes de nettoyage plus propres et non invasives. Néanmoins, le nettoyage au laser se caractérise par des effets non abrasifs, sans contact, non thermiques et convient au nettoyage de surfaces de divers matériaux, ce qui est considéré comme la solution la plus fiable, efficace et sûre.
L'équipement de nettoyage laser est un produit de haute technologie et de dernière génération de nettoyage de surface. Il est facile à installer, à utiliser et à automatiser. Allumez seulement l'alimentation et vous pouvez alors commencer à nettoyer sans réactif chimique, milieu et eau. c'est avec les avantages du réglage manuel de la mise au point, du nettoyage de la surface sphérique et de la propreté élevée de la surface de nettoyage. Il peut éliminer la résine, la contamination par l'huile, les taches, la saleté, la rouille, le revêtement, les restes de carbone, le caoutchouc ou les plastiques brûlés, les colles et la peinture sur la surface d'objets métalliques de différentes formes et il s'enlève parfaitement dans la surface de sculpture sur pierre.
COST-SAVING
Minimal preparing time
No disposal cost
No additional gear
Time-saving
ECOLOGIC
Eco friendly
No chemicals
No blast media
Consumes Only electricity
USERFRIENDLY
No dangerous projectiles
No added products
Low noise operation
Benefits of Laser Cleaning
The Puzzle fits
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Fast set-up
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Easy to operate
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Quiet
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No clean-up
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Leaves no residue
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Highly reliable
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Easy to automate
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Low operating costs
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Virtually maintenance-free
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No consumable media – no abrasives, chemicals, solvents
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Green process – no pollution
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Laser beam settings are precisely adjustable to optimize process speed & gentleness
Laser-Swipe© Series Laser Cleaning is a complete industrial-grade, high precision laser cleaning, and surface conditioning system.
Laser-Swipe© Series is engineered in Belgium and is committed to designing the most eco-friendly and safe laser products in the fiber laser industry.
Laser-Swipe© Series laser cleaning systems are available in a variety of sizes and strengths to handle any application.
2 Axis auto cleaning - perfect result from handheld
Full auto running with perfect cleaning
Laser surface cleaning in detail
Laser cleaning has the characteristics of non-abrasive, non-contact, low heat effect, and applicable to various materials, is very cost effective and is considered to be the most reliable and effective solution.
Laser cleaning machines are finding great applications in the industry today. Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing.
It is often seen that rust, grease, dust, dirt, oxides, paint and other such substrates, form a layer with time over metals and non-metallic products. And with increasing time the layers get thicker and more engrained in the surface.
The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor.
Simply it's the most "GREEN" cleaning technology available today!
The laser evaporates oxides, dirt particles of all kinds and above all removes all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.
The Advantage of Laser Cleaning: It is a long-term solution.
A laser cleaning machine will serve you longer than any scrubber or rust removing chemical will. The laser does not suffer any wear or tear, and thus can be used and reused over its lifetime.
It’s a non-contact, non-abrasive process.
Home remedies are messy and unhealthy. Scrubbing off rusted surfaces exposes you to impurities which could lead to respiratory complications. Laser cleaning, on the other hand, relies on the laser beam to ablate the surface. There is no physical contact between you and the rust.
No use of chemicals.
Rust remover chemicals can get the job done, but the health implications on their use outweigh their benefit. Such chemicals are not only harsh and abrasive but also emit intense fumes. You will need to wear protective gear such as a respirator, goggles and rubber gloves before using them. However, laser cleaning does not rely on any chemical application. It is the better choice as it does not put your health at risk.
No secondary waste is produced.
Scrubbing off rust from surfaces only disintegrates the rusty particles from the substrate, leaving you with a toxic lump of rust dust at the end of the process. Electrolysis leaves the rust particles floating in the water, which you later have to dispose of. In comparison, laser cleaning is a cleaner process as the rust particles are either vaporized or turned into plasma, leaving no evidence of waste.
High precision.
The focused laser beams have an extremely precise focal edge, allowing you to ablate rust from tough spots that would otherwise be harder to clean with other apparatus. Such include the rust that develops around bolts and rails. Additionally, the high precision allows you to focus the laser beam repeatedly over a specific area to achieve the required depth and result.
It’s effective on all surfaces.
Unlike other rust removal procedures, laser cleaning works on all surfaces that are prone to rusting, including stones, concrete, iron, aluminum (bauxite) or copper.
It does not degrade the substrate.
Scrubbing rusted surfaces significantly degrades the substrate due to friction. Rust removing chemicals, on the other hand, are harsh and corrosive, causing wear and tear that could spoil delicate metals or even weaken their robustness. Laser cleaning in comparison ablates the surface while leaving the substrate untouched.
Laser cleaning in detail
The success of laser cleaning can be attributed to the numerous advantages of the process.
Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing. The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.
Laser Cleaning comparison with other cleaning Methods
LASER CLEANING Versus TRADITIONAL CLEANING
Cleaning Method | Laser Clean | Chemical Clean | Dry Ice Clean | Mechanical Clean | Ultrasonic-Clean | Sandblasting |
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Cleaning interaction | non-contact | contact material | non-contact | Mechanical | Cleaning agent | abbrasive contact |
Cleaning Agent | Light | Chemical reagent | Dry ice | Abrasive contact material | Liquids + cleaning agents | Special sand particles |
Damage | No | Yes | No | Yes | No | Yes |
Cleaning Efficiency | High | Low | Medium | Low | Medium | Medium |
Consumables | Only electricity | Chemical reagent | Dry ice | Sandpaper, Grinding wheel, abrasive stone/etc. | Special cleaning fluid | Special sand particles |
Cleaning Effect | Excellent, high cleanness | Ordinary, uneven | Good, but uneven | Ordinary, uneven | Good, but less cleanliness | Ordinary, uneven |
Precision | Precise control, high precision | Not control, very low precision | Not control, very low precision | Not control, medium precision | Cannot specify a range to clean | Cannot specify a range to clean |
Safety/Environmental protection | No any pollution | Seriously polluting environment | No pollution | Polluting environment | No pollution | Polluting environment |
Manual Operation | Easy operation, hand-held or automatic | Complicate operation, high demand from workers, pollution protection measures needed. | Easy operation, hand-held or automatic | Expend labour, pollution protection measures needed | Easy operation, need to add consumables manually | Expend labour, pollution protection measures needed |
Initial Cost | Higher initial cost | Low initial cost | Medium initial cost | High initial cost | Low initial cost | High initial cost |
Working Cost | no consumables, very low maintenance cost | very high consumable cost | high consumable cost | high consumable and labor costs | medium consumable cost | high consumable and labor costs |
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