LASER-SWIPE© : MANUELLES UND MOBILES LASER-REINIGUNGSSYSTEM
OBERFLÄCHENREINIGUNG IN LICHTGESCHWINDIGKEIT
Heute, wo Klimawandel und Ökoeffizienz sehr wichtige Themen sind, ist die Laserreinigung die Technologie der Zukunft. Laser können Schmutz, Farbe oder sogar giftige Schichten von Oberflächen "abschießen", ohne Sekundärmüll zu produzieren, was es zu einer sehr umweltfreundlichen Technik macht.
Die Laserreinigung verwendet intelligente Technologien in ihren Anwendungsprozessen. In kürzester Zeit wird eine erhebliche Energiemenge (in Form von Licht) in die zu reinigende Oberfläche eingebracht. Diese Laserstrahlen werden von der Verschmutzungsschicht absorbiert und am Substrat reflektiert. Zwischen den beiden Schichten entsteht dann eine Gasschicht, die aus dem verdunsteten Schmutz erzeugt wird, die die Verunreinigungen vom Substrat schleudert. Der Laser „schießt“ den Schmutz dann effektiv von der Oberfläche.
Die berührungslose Laserreinigung ist eine überlegene Alternative zu vielen herkömmlichen Reinigungstechnologien in der industriellen Fertigung und Instandhaltung. Die Laserreinigung ist oberflächenschonend, umweltschonend und arbeitet mit fast vernachlässigbaren Verbrauchskosten. Für industrielle Reinigungsaufgaben, die eine hohe Flexibilität erfordern oder den Einsatz tragbarer Systeme, haben wir verschiedene Baureihen flexibler, handgeführter Laserreinigungssysteme entwickelt.
Die tragbaren Systeme benötigen zum Betrieb lediglich eine Stromversorgung. Bediener können innerhalb von 1/2 Tag in unserem Schulungszentrum in Belgien, vor Ort oder aus der Ferne geschult werden. Der Reinigungslaserstrahl wird von einem ergonomisch gestalteten Hand-Endeffektor abgegeben, der eine CE-konforme Ein- oder Zweihandbedienung ermöglicht. Das schlanke und leichte Design sorgt für einen komfortablen Betrieb über Stunden. Die Auswahl der Reinigungsparameter erfolgt innerhalb von Sekunden über eine intuitive HMI auf der Touchpanel-Oberfläche.
Die Laserreinigung ist die neueste, schnellste und modernste Oberflächen-Präzisionsreinigungstechnologie.
Die hohe Energieeffizienz und die sofortige hohe Temperatur des Lasers werden verwendet, um einen explosionsartigen Effekt auf der Oberfläche des Produkts zu erzeugen, und die Verunreinigungen und Materialien, die von der Oberfläche entfernt werden müssen, werden abgeschabt und verdampft, um dies hochwertig gereinigte Oberfläche zu erhalten
Laser-Oberflächenreinigungssysteme bieten viele Vorteile
Jeder sucht nach saubereren und nicht-invasiven Reinigungsmethoden
In der traditionellen Reinigungsindustrie gibt es eine Vielzahl von Reinigungsmethoden, wie chemische und mechanische Methoden. Jetzt nehmen das Umweltschutz- und Sicherheitsbewusstsein drastisch zu, Umweltschutzgesetze und -vorschriften werden immer strenger, so dass die verfügbaren chemischen Methoden in diesem Bereich weniger werden. Jeder sucht nach saubereren und nicht-invasiven Reinigungsmethoden. Dennoch zeichnet sich die Laserreinigung durch nicht-abrasive, berührungslose, nicht-thermische Effekte aus und eignet sich für die Reinigung verschiedener Materialoberflächen, die als die zuverlässigste, effektivste und sicherste Lösung gilt.
Laserreinigungsgeräte sind ein Hightech- und neuestes Produkt der Oberflächenreinigung. Es ist einfach zu installieren, zu bedienen und zu automatisieren. Schalten Sie nur den Strom ein und dann können Sie ohne chemisches Reagenz, Medium und Wasser mit der Reinigung beginnen. es ist mit Vorteilen der manuellen Einstellung des Fokus, der sphärischen Oberflächenreinigung und der hohen Sauberkeit der Reinigungsoberfläche. Es kann Harz, Ölverschmutzung, Flecken, Schmutz, Rost, Beschichtungen, Kohlenstoffreste, verbrannten Gummi oder Kunststoffe, Beschichtungen und Farben auf der Oberfläche von Metallgegenständen unterschiedlicher Form entfernen und es entfernt perfekt in der Steinhöhlenoberfläche.
COST-SAVING
Minimal preparing time
No disposal cost
No additional gear
Time-saving
ECOLOGIC
Eco friendly
No chemicals
No blast media
Consumes Only electricity
USERFRIENDLY
No dangerous projectiles
No added products
Low noise operation
Benefits of Laser Cleaning
The Puzzle fits
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Fast set-up
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Easy to operate
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Quiet
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No clean-up
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Leaves no residue
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Highly reliable
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Easy to automate
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Low operating costs
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Virtually maintenance-free
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No consumable media – no abrasives, chemicals, solvents
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Green process – no pollution
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Laser beam settings are precisely adjustable to optimize process speed & gentleness
Laser-Swipe© Series Laser Cleaning is a complete industrial-grade, high precision laser cleaning, and surface conditioning system.
Laser-Swipe© Series is engineered in Belgium and is committed to designing the most eco-friendly and safe laser products in the fiber laser industry.
Laser-Swipe© Series laser cleaning systems are available in a variety of sizes and strengths to handle any application.
2 Axis auto cleaning - perfect result from handheld
Full auto running with perfect cleaning
Laser surface cleaning in detail
Laser cleaning has the characteristics of non-abrasive, non-contact, low heat effect, and applicable to various materials, is very cost effective and is considered to be the most reliable and effective solution.
Laser cleaning machines are finding great applications in the industry today. Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing.
It is often seen that rust, grease, dust, dirt, oxides, paint and other such substrates, form a layer with time over metals and non-metallic products. And with increasing time the layers get thicker and more engrained in the surface.
The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor.
Simply it's the most "GREEN" cleaning technology available today!
The laser evaporates oxides, dirt particles of all kinds and above all removes all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.
The Advantage of Laser Cleaning: It is a long-term solution.
A laser cleaning machine will serve you longer than any scrubber or rust removing chemical will. The laser does not suffer any wear or tear, and thus can be used and reused over its lifetime.
It’s a non-contact, non-abrasive process.
Home remedies are messy and unhealthy. Scrubbing off rusted surfaces exposes you to impurities which could lead to respiratory complications. Laser cleaning, on the other hand, relies on the laser beam to ablate the surface. There is no physical contact between you and the rust.
No use of chemicals.
Rust remover chemicals can get the job done, but the health implications on their use outweigh their benefit. Such chemicals are not only harsh and abrasive but also emit intense fumes. You will need to wear protective gear such as a respirator, goggles and rubber gloves before using them. However, laser cleaning does not rely on any chemical application. It is the better choice as it does not put your health at risk.
No secondary waste is produced.
Scrubbing off rust from surfaces only disintegrates the rusty particles from the substrate, leaving you with a toxic lump of rust dust at the end of the process. Electrolysis leaves the rust particles floating in the water, which you later have to dispose of. In comparison, laser cleaning is a cleaner process as the rust particles are either vaporized or turned into plasma, leaving no evidence of waste.
High precision.
The focused laser beams have an extremely precise focal edge, allowing you to ablate rust from tough spots that would otherwise be harder to clean with other apparatus. Such include the rust that develops around bolts and rails. Additionally, the high precision allows you to focus the laser beam repeatedly over a specific area to achieve the required depth and result.
It’s effective on all surfaces.
Unlike other rust removal procedures, laser cleaning works on all surfaces that are prone to rusting, including stones, concrete, iron, aluminum (bauxite) or copper.
It does not degrade the substrate.
Scrubbing rusted surfaces significantly degrades the substrate due to friction. Rust removing chemicals, on the other hand, are harsh and corrosive, causing wear and tear that could spoil delicate metals or even weaken their robustness. Laser cleaning in comparison ablates the surface while leaving the substrate untouched.
Laser cleaning in detail
The success of laser cleaning can be attributed to the numerous advantages of the process.
Laser beam cleaning is a method that, for quite some time now, is no longer solely implemented for mold cleaning, but that can also be implemented to clean a wide range of different components during processing. The success of laser cleaning as an alternative to conventional cleaning methods can be attributed to the numerous advantages of the process. For one, the method only incurs very low operating costs, since no cleaning agents are used and no waste disposal is required. Secondly, the process is very precise and gentle on surfaces. Finally, the excellent cleaning results that can be achieved with the laser beam are ultimately the decisive factor. The laser evaporates oxides, dirt particles of all kinds and above all impurities from polymer-based lubricants, which are particularly difficult to remove, in a matter of seconds. The remaining surface is perfectly prepared for subsequent machining, e.g. laser welding.
Laser Cleaning comparison with other cleaning Methods
LASER CLEANING Versus TRADITIONAL CLEANING
| Cleaning Method | Laser Clean | Chemical Clean | Dry Ice Clean | Mechanical Clean | Ultrasonic-Clean | Sandblasting |
|---|---|---|---|---|---|---|
| Cleaning interaction | non-contact | contact material | non-contact | Mechanical | Cleaning agent | abbrasive contact |
| Cleaning Agent | Light | Chemical reagent | Dry ice | Abrasive contact material | Liquids + cleaning agents | Special sand particles |
| Damage | No | Yes | No | Yes | No | Yes |
| Cleaning Efficiency | High | Low | Medium | Low | Medium | Medium |
| Consumables | Only electricity | Chemical reagent | Dry ice | Sandpaper, Grinding wheel, abrasive stone/etc. | Special cleaning fluid | Special sand particles |
| Cleaning Effect | Excellent, high cleanness | Ordinary, uneven | Good, but uneven | Ordinary, uneven | Good, but less cleanliness | Ordinary, uneven |
| Precision | Precise control, high precision | Not control, very low precision | Not control, very low precision | Not control, medium precision | Cannot specify a range to clean | Cannot specify a range to clean |
| Safety/Environmental protection | No any pollution | Seriously polluting environment | No pollution | Polluting environment | No pollution | Polluting environment |
| Manual Operation | Easy operation, hand-held or automatic | Complicate operation, high demand from workers, pollution protection measures needed. | Easy operation, hand-held or automatic | Expend labour, pollution protection measures needed | Easy operation, need to add consumables manually | Expend labour, pollution protection measures needed |
| Initial Cost | Higher initial cost | Low initial cost | Medium initial cost | High initial cost | Low initial cost | High initial cost |
| Working Cost | no consumables, very low maintenance cost | very high consumable cost | high consumable cost | high consumable and labor costs | medium consumable cost | high consumable and labor costs |
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